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The PR-1500 Series Tablet Presses



View of PR-1500 Tablet Press with Doors Closed

The PTK PR-1500 series is an modern, single-sided rotary tablet press with pre-compression and a built-in turret change system designed in accordance with cGMP guidelines.

The PR-1500 Series presses feature an ergonomic, symmetrical design with locking clamshell style doors providing easy access to the compression zone for a comfortable working environment.

The PS-Con control and data acquisition software incorporates the PWR (PharmTech Weight Regulation) system utilizing displacement and force sensors to effectively monitor and regulate tablet weights within a user specified range. The PS-Con 21 CFR Part 11 compliant software features a user-friendly HMI interface that allows for recording and control of all main process  parameters, events and allows for establishment of recipe files. Data acquisition affords the ability to learn more about a product's compression characteristics so that the manufacturer can optimize tablet compression and downstream processes for greater efficiency.

The built-in swivel-arm lifting device provides a fast, easy and safe means of changing the turret. The turret is easily raised and lowered with the remote control. Additionally, the swivel arm constantly presses down on the turret during operation that prevents wobbling and trembling during high-speed operation. A load cell on the swivel arm measures the operating pressure applied to the turret. 

The zero-clearance powder feeder continuously applies a force onto the die table, thereby, reducing dust and material loss. The feeder and feeder base can be dismantled without any special tools. Different types of impellers and optional powder feeding solutions can be used to improve the feeding of poorly flowing powders.

The press is built around a robust frame constructed to withstand the considerable forces encountered during rotary press operation. Identical, vibration free pre- and main- compression rollers are controlled by servomotors that provide precise positioning. Internal covers are fitted to prevent dust from migrating into the roller assemblies and cam tracks. The covers can be easily fitted and detached without tools.

A wide range of options are available for the press and the customer will benefit from AC Compacting's extensive tablet press experience and philosophy of customer support.

  • User friendly PS-Con software with touch screen HMI and simple control structure
  • Pharmtech Weight Regulation (PWR) - automatic, high speed tablet weight control system
  • Built-in turret change system
  • Symmetrical, ergonomic design provides a comfortable working enviroment
  • Servo motor control for regulation of tablet thickness and weight
  • Main compression force measurement as standard
  • Turret pressure load measurement as standard
  • Fixed, three-piece turret with hard chrome plated die table (SS turret is available as an option)
  • Pre-compression
  • Auto-detection of fill cam
  • Zero-clearance powder feeder reduces powder loss and prevents excess dust
  • Dust extraction ports
  • Stainless Steel (SS) hopper (approx. 8-10 Kg capacity) with sanitary connector and butterfly valve.
  • Mechanical zone isolated from production area
  • Product contact surfaces constructed of FDA approved materials
  • Easy cleaning and maintenance
  • Quick set-up and change-over

Specifications, PTK PR-1500 Series of Rotary Tablet Presses

Tooling D B BB BBS
Number of Stations 20 24 29 31
Main Compression Force (kN) 1 70 60 60 60
Max. Tablet Diameter (mm) 25 16 13 11
Max. Output (tabs/Hr) 2 120,000 172,800 208,600 223,000
Max Filling Depth (mm) 18
Max. Tablet Thickness (mm) 8.5
Machine Dimensions (mm) 1000 x 850 x 1,800
Electrical Cabinet (mm) 700 x 650 x 1,802
Weight, Machine (kg) 2,800
Weight, Cabinet (kg) 120
Power 220/380 VAC 50/60 Hz
Control System Voltage 24 VDC
  1. Maximum compression force varies with the tablet size and output.
  2. Maximum output is dependent on material, tablet size and compression force.

Specifications may be subject to change without notice.

 
  • PS-Con - 21 CFR Part 11 compliant Windows-based control and data acquisition package with Pharmtech Weight Regulation (PWR) tablet weight control
  • Tablet deduster (vertical, spiral type)
  • Dust collector
  • Open feeder
  • Powder loading system
  • Forced Impeller Feeding Hopper (IFH) for poorly flowing powders
  • Upper and lower punch tightness sensing
  • Pre-compression force measurement
  • Ejection force monitoring
  • Stainless Steel (SS) turret
  • Turret table
  • Provision for effervescent tablets
  • IQ/OQ and validation support documents
  • SAT and press commissioning support services

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