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New Super-7 Laboratory Spray Dryer



The New Labplant Super 7 Spray Dryer

 

The LabPlant bench top laboratory spray dryers are used to produce free flowing powder samples from a small quantities sample liquids. They can be used for a wide range of applications where the production of small amounts of free flowing powder is required. The LabPlant spray dryers benefit from nearly 30 years of continuous development in spray drying technology.
Due to this continual development Labplant have now added the new Super-7 models, the SD-07A and the SD-07 AG, spray dryers to their product line. Based on the proven design of the flagship SD-06 units, the Super-7 line produces larger sample powder yields of up to 2000ml/hour while offering the same compact footprint, user-friendly features and a good balance of power and affordability.  Additionally, the Super-7 can be supplied with a modified cyclone to enable the use of bag collection instead of the standard bottle collection.
The model SD-07A uses heated air for processing and is, therefore, only suitable for processing aqueous based solutions. 
Utilizing an inert gas such as Nitrogen, the model SD-07AG can be used with aqueous and solvent-based liquids. Compressed Nitrogen or other inert gas is introduced into the inert gas unit plenum at the rear of the SD-07AG to create an inert processing atmosphere suitable for processing solvent-based liquids.
The units are self-contained and ready for immediate operation, requiring only a single-phase electrical connection, an exhaust outlet for the evaporated moisture and a supply of inert gas (supplied by customer) if the inert gas version is purchased. All major components are housed in a stainless steel cabinet, which can be mounted on a laboratory bench top or the optional stainless steel stand.
The menu-driven HMI controller is used to select and display the inlet and exhaust air temperature, airflow, nozzle deblocker frequency and pump speed. The microprocessor-based controller allows for remote control and monitoring of all functions, printing of results and includes a provision connection to a PC or data logger. The software is designed so that all functions are simple to select and adjust to ensure that optimum conditions for spray drying are quickly achieved.

The LabPlant bench top laboratory spray dryers are used to produce free flowing powder samples from a small quantities sample liquids. They can be used for a wide range of applications where the production of small amounts of free flowing powder is required. The LabPlant spray dryers benefit from nearly 30 years of continuous development in spray drying technology.

Due to this continual development LabPlant have now added the new Super-7 models, the SS-07A and the SS-07 AG, spray dryers to their product line. Based on the proven design of the flagship SD-06 units, the Super-7 line produces larger sample powder yields of up to 2000ml/hour while offering the same compact footprint, user-friendly operation and a good balance of power and affordability.  Additionally, the Super-7 can be supplied with a modified cyclone to enable the use of bag collection instead of the standard bottle collection.


The model SS-07A uses heated air for processing and is, therefore, only suitable for processing aqueous based solutions. 


Utilizing an inert gas such as Nitrogen, the model SS-07AG can be used with aqueous and solvent-based liquids. Compressed Nitrogen or other inert gas is introduced into the inert gas unit plenum at the rear of the SS-07AG to create an inert processing atmosphere suitable for processing solvent-based liquids.


The units are self-contained and ready for immediate operation, requiring only a single-phase electrical connection, an exhaust outlet for the evaporated moisture and a supply of inert gas (supplied by customer) if the inert gas version is purchased. All major components are housed in a stainless steel cabinet, which can be mounted on a laboratory bench top or the optional stainless steel stand.


The menu-driven HMI controller is used to select and display the inlet and exhaust air temperature, airflow, nozzle deblocker frequency and pump speed. The microprocessor-based controller allows for remote control and monitoring of all functions, printing of results and includes a provision connection to a PC or data logger. The software is designed so that all functions are simple to select and adjust to ensure that optimum conditions for spray drying are quickly achieved.

 

Compact, R&D bench-top unit ideal for spray drying small samples
Tme SD-07AG can be used for solvent-based liquids
Preheating by hot air reduces inert gas usage
Self-contained unit, requiring only a 30 amp 230 volt 60Hz AC electrical connection, a provision for venting moist exhaust air and a supply of inert gas (customer supplied) if the SD-07AG execution is purchased
All mechanical and electrical components are housed in a chemically resistant, brushed 316 stainless steel housing
Compact, ergonomic design with easy access to major components
Grade 3.3-borosilicate glassware
Quick disconnect clamps and fittings for easy installation and removal of glassware
Simple, user-friendly HMI allows operator to quickly and easily set, adjust and monitor spray-drying parameters
Built-in RS232 port for data collection
Built-in jet deblocking
  • Compact, R&D bench-top unit ideal for spray drying small samples
  • The SS-07in AG execution can be used for solvent-based liquids
  • Self-contained unit, requiring only a 30 amp 230 volt 60Hz AC electrical connection, a provision for venting moist exhaust air and a supply of inert gas (customer supplied) if the SS-07AG execution is purchased
  • All mechanical and electrical components are housed in a chemically resistant, brushed 316 stainless steel housing
  • Compact, ergonomic design with easy access to major components
  • Grade 3.3-borosilicate glassware
  • Quick disconnect clamps and fittings for easy installation and removal of glassware
  • Simple, user-friendly HMI allows operator to quickly and easily set, adjust and monitor spray-drying parameters
  • Built-in RS232 port for data collection
  • Built-in jet deblocking

Specifications LabPlant Super 7 Laboratory Scale Spray Dryers

  SS-07 SS-07AG
Suitability Aqueous Aqueous & Solvent
Evaporation rate of 1 liter of water at inlet temperature of 250° C using Standard Chamber: 1500-2000 mL/hour 1500-2000 mL/hour
Air inlet temperature range: 50°C to 250°C ±1% 50°C to 250°C ±1%
Dry air throughput: Variable from 15 to 50m3/Hour Variable from 15 to 50m3/Hour
Heater Capacity: 4kW 4kW
Compressor: 2m3/Hour @ 2 bar / 1.7m3/Hour @ 4 bar 2m3/Hour @ 2 bar / 1.7m3/Hour @ 4 bar
Sample feed: Peristaltic pump with flow rate variable up to 32mL/min. (2.01 liter/Hour) Peristaltic pump with flow rate variable up to 32mL/min. (2.01 liter/Hour)
Jet de-blocking: HMI selectable 1, 4 or 9 second intervals
HMI selectable 1, 4 or 9 second intervals
Spray system: 2 fluid nozzle with standard 0.5mm jet and options of larger diameters 2 fluid nozzle with standard 0.5mm jet and options of larger diameters
Spray/hot air flow: Downward co-current Downward co-current
Power Supply: 220/240 volts, 50/60 Hz, 23 amps 220/240, 50/60 Hz, 23 amps
Data Output Connections: RJ45 Ethernet, 2 X USB RJ45 Ethernet, 2 X USB
HMI touch screen control and display/recording parameters: Inlet Tº, outlet Tº, blower setting, fluid pump RPM, spray air pressure, stirrer speed (stirrer optional) Inlet Tº, outlet Tº, blower setting, fluid pump RPM, spray air pressure, stirrer speed (stirrer optional)
Dimensions (mm): 1210x825x600mm (HxWxD) 1210x825x600mm (HxWxD)
Unit weight: 85kg 85kg

Specifications may be subject to change without notice.

  • Stainless steel support stand for floor-standing operation
  • SD-Soft operating software upgrade with data acquisition function
  • Support tray for liquid vessel
  • Spare SS atomizing nozzle tip, inner- and outer- tip assembly
  • Different size atomizing jets (0.5mm standard)
  • High volume main spray chamber and SS support base
  • Exhaust tube extension required with high volume spray chamber option
  • Antistatic coating of glassware to prevent product build-up 
  • Amber-tinted glassware for light-sensitive products
  • Double cyclone for smaller particles
  • Different size sample collection bottles
  • Provision for bag collection of sample powder
  • Larger main chamber
  • Spare parts kit
  • Magnetic stirrer
  • Hot plate
  • Exhaust wet scrubber
  • Exhaust air filter
  • Optional oxygen sensor to prevent the introduction of solvent unless oxygen is at a safe level (for SS-07AG inert gas execution)

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