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Gabler DE 100 Hot Melt Extruder



Representation of the Gabler DE 100 Hot Melt Extruder

The Gabler DE-100-10D extruder is a twin screw extruder for forming endless lengths of extrudate. It is suitable for extruding wet powder masses such as MCC and water, highly viscous masses such as gums; and hot melt extrusion such as waxes or polymers. The Gabler Model DE-100 is at the middle Gabler DE line and is suitable for small to mid range pharmaceutical manufacturing.

The DE-100 is a twin screw, co-rotating extruder surrounded by a thermal jacket. The capacity of the DE-100 ranges from 80 to 800 kg/hr, however, the actual number will be determined by the formulation and application requirements.

The twin screws are made up of individually removable segments. These segments are chosen based on the application. For example, if you desired to mix several materials at the front end of the extruder then mixing segments would be located just underneath the feed point of the screws. This section would then be followed by the other sections required to handle the specific application. It is possible to add liquids into the processing part by use of an external dosing pump. The casing can be split horizontally along its entire length so that you can inspect the condition of the material being processed along the full length of the processing area and to facilitate cleaning and maintenance.

The actual product yield from the DE-100 is very high because the the co-rotating screws are self cleaning, and there is very little material left behind in the machine when a run is completed.

  • Configurable screw segments.
  • GMP Design for pharmaceutical industry.
  • Right or left hand execution.
  • AISI 316 stainless steel procut contact surfaces;304 stainless steel non-contact surfaces.
  • Custom feed arrangements.
  • Various sizes die starting at 300 microns.
  • Easily change dies and strainer plate. (One set supplied with machine as standard.)
  • Horizontally split case for easy cleaning and maintenance.
  • Full length heating/cooling jacket.
  • Systems up to 200 degrees Celsius
  • Residual material is very low.
  • Broad capacity range.
Specifications Gabler Model DE-100-10D Hot Melt Extruder
Estimated Output: 30-800 Kg/H (Actual output depends on formulation and machine configuration.)
Normal Operating Temperature: 0-60 C° (Higher processing temperatures available as option.)
Product Contact Parts: AISA 316 Stainless Steel
Non-Contact Parts: AISA 304 Stainless Steel
Processing Part Cylinder: Typically 100 ∅ x 1000 mm long. Upper part can be split for inspection, cleaning and maintenance. These dimensions can be altered to fit your requirements.
Hopper Opening: 250 mm l x 175 mm w
Double Jacket Pressure Capacity: 3 bar max
Drive: Geared AC motor driven by frequency inverter with mechanical torque limiter.
Control/Operation

Controls:
Main Switch: ON/OFF, Emergency Stop
Screww Speed: Adjusted by dial potentiometer
Process Parameters

Screw Speed:

Display in RPM

Screw Torque:

In Nm, not calibrate-able.

Utilities

 

Drive Power:

15 kW

Screw Speed:

10-150 RPM (infinitely adjustable)

Weight:

approx. 1000 kg

Power Consumption:

approx. 22 kVA

Clectrical Connection:

400 VAC; 50Hz (Or to Customer's requirements.)

Specifications given here are for guidance only and may be subject to change without notice.



  • Heating system.
  • Product pressure indication.
  • Product temperature indication.
  • Cooling water temperature indication.
  • Display product temperature in degrees C (IR-Probe).
  • Feeder(s).
  • Screw elements of various configurations.
  • Pneumatic pusher/bridge breaker in feed hopper.
  • Special dies or strainer plates.
  • Mobile frame unit and electrical cabinet.
  • Cutting device at discharge.
  • Food grade motor lubrication oil.
  • Screw extension of 5D (base unit is 10D).
  • Extended temperature range to 90 degrees C.
  • Tempering unit for hot water (HU-9).
  • Extended temperature range to 200 degrees C.
  • Tempering unit up to 200 C.
  • Thermo-Oil –NSF H1/T1 for one circuit.

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